High-Speed Glass Ampoule Compact Line

High-Speed Glass Ampoule Compact Line 1.our company has more than 30 years experience 2.have 8 years experience in this line

High-Speed Glass Ampoule Compact Line 

Structure

1.Model QCK80 Standing type Ultrasonic Washing Machine                1 Desk

2.Model LGZ620/38 Sterilizing & drying Machine                        1 Desk

3.Model DGFB8/1-20 Ampoule Filling & Sealing Machine                 1 Desk

Flow Picture

Model QCK washing machine----Model LGZ Sterilizing & drying Machine--- Model DGFB

Main technical parameter

Capacity		24000b/h
Injection water	Pressure	0.20.3Mpa
	Consumption	0.8m3/h
Clean compressed air	pressure	0.40.6Mpa
	consumption	60m3/h
Gas	pressure	0.20.3Mpa
	consumption	400L/h
oxygen	pressure	0.30.4Mpa
	consumption	1200L/h

  Filling head:  eight

  Sterilizing temperature: 350MAX

  Broken rate: ≤0.6% (ultrasonic washing machine)

              ≤0.6%(ampoule filling-sealing machine)

  Filling precision: accord with demands of China people republic codex

  Sealing eligibility rate: ≥99%(as 5% glucose water run-in standard liquor)

  machine noise: ≤80dB(A)

  operation staff No.: two people (machine operation staffs)

  the amount of wind (air):

QCK80 Standing ultrasonic washing machine       100m3/h

LGZ620/38 Sterilizing & drying machine          1900 m3/h

DGFB8/1-20 Ampoule Filling and sealing machine  500 m3/h

  Voltage:

QCK80 Standing ultrasonic washing machine        3.94KW

LGZ620/38 Sterilizing & drying machine    45.35KW(heating power: 37.8 KW)

DGFB8/1-20 Ampoule Filling and sealing machine    2.6KW

  Overall dimension:

QCK80 Standing ultrasonic washing machine         2400×2271×1290mm

LGZ620/38 Sterilizing & drying machine            3290×1550×2340mm

DGFB8/1-20 Ampoule Filling and sealing machine     3348×2145×1840mm

  Weight:

QCK80 Standing ultrasonic washing machine         2500Kg

LGZ620/38 Sterilizing & drying machine            3000Kg

DGFB8/1-20 Ampoule Filling and sealing machine     2600Kg

Main performance and characteristics:

5-1. The leader of domestic technology, as well as international advanced skills. This machine

       based on the most advanced technology in International BOSHI Inc, keep the same theory

       with overseas but add itself innovation; its main characteristics near to overseas advanced

       technology, is the second era ampoule interlocking machine series in nation (the third era

       overseas).Compared with the first era machine series: 1. simple structure, trustiness

       action; 2.low difficulty, easy master 3. Strong currency, just need charge a few parts for

       antibiotic and oral liquid production 4.with Chinese features, suitable for china situation

       owing to innovation

5-2.The production process conforms to GMP normative standard. The machine is made up of

      three single machines: washing machine, sterilizing & drying machine and filling & sealing

      machine. On operation, after water injection, Model B flex neck ampoule bottle put in rough

      washing water bank to get a in-out side washing, send to extract washing position though

      worm, machine hands turn over bottles to make bottle mouth adown, circulating water

      twice, compressed air, injection water, compressed air twice, meanwhile circulating water

      flushing and compressed air flushing  to outside of bottles, finish washing, hands turn back

      to make bottle mouth up ,bottle-outputting ,complete the whole washing process. Cleaned

      bottles are put in sterilizing & drying machine automatically, take movement in a sterilizing

      temperature of 300-350 for 4-6 minutes, then enter cooling area with a  room temperature of

      +15, and send to filling & sealing machine to complete following process: nitrogen charging

      before filling, filling, nitrogen charging after filling, preheating, sealing, bottle-outputting.

      Finally count turnoff number and set in tray, the whole filling process is taken under the

      protection of laminar flow.

5-3. The machine series can be divided into three series, the highest production capability

      reach 46000b/h, providing customers with more choice space. High-speed production line

      has the following advantages: less equipment investment, higher production efficiency,

      lower operation cost with better economy benefit.

5-4.suitable for 1-20ml ampoule bottle with neck-flexing, few specs, simple adjustment,

      reinforces an emergency capability meeting market demands. Meeting customers

      requirement, improves equipment benefit, reduce usage cost and improve production

      efficiency.

5-5. each single machine with PLC control, both combined and single operation are available.

       Stop working finding faults ensure natural operation.

High-Speed Glass Ampoule Compact Line